Electronics Manufacturing Services
From concept to completion, UltiMachine offers a full suite of electronics manufacturing services tailored to your needs. Our Tennessee-based facility specializes in low to high volume production, helping you bring new products to market or update existing ones with efficiency and precision.
Our Services Include:
- Design for Manufacturing (DFM) and Tool Engineering
- Prototype and New Product Introduction (NPI)
- Material, Component, and Tooling Sourcing
- Assembly Processes: SMT, THT, Box Build
- Quality Assurance: IPC Standards, 3D AOI, X-Ray Testing
Why Choose Us?
- State-of-the-art equipment and highly trained staff
- Commitment to continuous improvement and quality
- Flexible sourcing options and strong supply chain partnerships
Get in Touch
Contact us today to discuss your project and get a quote.
Get a QuoteElectronics Assembly
From prototype to mature design, our team can assemble your design precisely and repeatedly. We offer IPC Surface Mount (SMT) and Through Hole (THT) soldering, functional testing, and adhere to IPC-A-610 Quality Standards.
- Single and Double Sided Assembly
- Fine Pitch 0201 to BGA
- IPC-J-STD-001 and IPC-A-610 certified technicians and inspectors
Surface Mount Technology (SMT)
- 2 SMT lines with inline 3D Solder Paste Inspection (SPI) and 3D Automated Optical Inspection (AOI)
- Single and Double Sided Automated Solder Printing
- Automated Pick and Place
- Laser Marking
- Humidity controlled Automated Inventory Management / component storage
Through Hole Technology (THT)
- Automated and Hand Insertion
- Automated Selective Soldering and Hand Soldering
Aqueous PCBA Cleaning
- Automated Aqueous Based Cleaning
- Closed Loop DI
Testing
- SPI and 3D AOI
- X-Ray
- In-circuit Testing (ICT)
- Functional Testing
- Burn-in Testing
Substrates / PCBs
- Multilayer Thin/Thick PCB
- Flex-PCB
- Heavy Copper
- Metal Clad PCB (MCPCB) (Aluminum)
- RoHS
Box Build / Final Assembly
We assemble the final product using steel, plastic, formed, molded, 3D printed, screwed, and bonded components for our valued partners.
Design Services
We can help develop or maintain your design, from scope development to full compliance and component end-of-life maintenance. Our experience covers the full lifecycle of design challenges.
Quality
At UltiMachine, quality is our top priority. We adhere to stringent quality standards to ensure that every product we manufacture meets the highest levels of reliability and performance.
- IPC-A-610: Acceptability of Electronic Assemblies
- RoHS Compliance
- Automated Optical Inspection (AOI)
- 3D Solder Paste Inspection (SPI)
- X-Ray Inspection
- In-Circuit Testing (ICT)
- Functional Testing
- Burn-in Testing
Continuous Improvement
We are committed to continuous improvement and regularly review our processes to enhance quality and efficiency. Our team is trained in the latest quality control methodologies to maintain our high standards.
Supply Chain Solutions
Our comprehensive supply chain solutions are designed to ensure efficiency, reliability, and cost-effectiveness throughout the production process. We manage every aspect of the supply chain to meet your specific needs.
Material Sourcing
- Global sourcing to secure the best quality materials
- Cost-effective procurement strategies
- Strong relationships with reliable suppliers
Inventory Management
- Just-in-time (JIT) inventory systems
- Real-time tracking and management
- Optimized inventory levels to reduce costs
Logistics and Distribution
- Efficient logistics planning and execution
- Comprehensive distribution network
- Timely delivery to meet production schedules