Electronics Manufacturing Services

From concept to completion, UltiMachine offers a full suite of electronics manufacturing services tailored to your needs. Our Tennessee-based facility specializes in low to high volume production, helping you bring new products to market or update existing ones with efficiency and precision.

Our Services Include:

Design for Manufacturing (DFM) and Tool Engineering
Prototype and New Product Introduction (NPI)
Material, Component, and Tooling Sourcing
Assembly Processes: SMT, THT, Box Build
Quality Assurance: IPC Standards, 3D AOI, X-Ray Testing

Why Choose Us?

State-of-the-art equipment and highly trained staff
Commitment to continuous improvement and quality
Flexible sourcing options and strong supply chain partnerships

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Electronics Assembly

From prototype to mature design, our team can assemble your design precisely and repeatedly. We offer IPC Surface Mount (SMT) and Through Hole (THT) soldering, functional testing, and adhere to IPC-A-610 Quality Standards.

Single and Double Sided Assembly
Fine Pitch 0201 to BGA
IPC-J-STD-001 and IPC-A-610 certified technicians and inspectors

Surface Mount Technology (SMT)

2 SMT lines with inline 3D Solder Paste Inspection (SPI) and 3D Automated Optical Inspection (AOI)
Single and Double Sided Automated Solder Printing
Automated Pick and Place
Laser Marking
Humidity controlled Automated Inventory Management / component storage

Through Hole Technology (THT)

Automated and Hand Insertion
Automated Selective Soldering and Hand Soldering

Aqueous PCBA Cleaning

Automated Aqueous Based Cleaning
Closed Loop DI

Testing

SPI and 3D AOI
X-Ray
In-circuit Testing (ICT)
Functional Testing
Burn-in Testing

Substrates / PCBs

Multilayer Thin/Thick PCB
Flex-PCB
Heavy Copper
Metal Clad PCB (MCPCB) (Aluminum)
RoHS

Box Build / Final Assembly

We assemble the final product using steel, plastic, formed, molded, 3D printed, screwed, and bonded components for our valued partners.

Design Services

We can help develop or maintain your design, from scope development to full compliance and component end-of-life maintenance. Our experience covers the full lifecycle of design challenges.

Quality

At UltiMachine, quality is our top priority. We adhere to stringent quality standards to ensure that every product we manufacture meets the highest levels of reliability and performance.

IPC-A-610: Acceptability of Electronic Assemblies
RoHS Compliance
Automated Optical Inspection (AOI)
3D Solder Paste Inspection (SPI)
X-Ray Inspection
In-Circuit Testing (ICT)
Functional Testing
Burn-in Testing

Continuous Improvement

We are committed to continuous improvement and regularly review our processes to enhance quality and efficiency. Our team is trained in the latest quality control methodologies to maintain our high standards.

Supply Chain Solutions

Our comprehensive supply chain solutions are designed to ensure efficiency, reliability, and cost-effectiveness throughout the production process. We manage every aspect of the supply chain to meet your specific needs.

Material Sourcing

Global sourcing to secure the best quality materials
Cost-effective procurement strategies
Strong relationships with reliable suppliers

Inventory Management

Just-in-time (JIT) inventory systems
Real-time tracking and management
Optimized inventory levels to reduce costs

Logistics and Distribution

Efficient logistics planning and execution
Comprehensive distribution network
Timely delivery to meet production schedules